PDCA Cycle

What is Deming Cycle?

Comprehensive quality management system production is the application of statistical methods at all stages of production that contributes to economical production to the highest degree Products. The UCP, when it develops cyclically, goes through certain stages. The cycle is called the Deming cycle, and its implementation is called the turn cycle Deming cycle. The concept of a Deming cycle is […]

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Six Sigma – Defect-free system | Ultimate Guide

Six Sigma is a comprehensive and flexible system for achieving, maintaining, and maximizing success in business activities, based on: Deep understanding of consumer needs. clear and competent use of facts, data, and statistical and analytical methods. proactive management, development, and reorganization of business processes. “We consider the Six Sigma system to be the most promising

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Optimizing Value Stream Diagram: Avoiding Common Mistakes

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes.   Confusion about Product families   When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value

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Lean Thinking: Solving Problems in Production Logistics

In the modern world, we are witness to the changes that are happening in the economic formation. In the outgoing era, most of the manufacturing units are focused on mass production. But now it is time to shift to the modern era, focus on lean manufacturing. Now the time has been starting for lean thinking:

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Principles of Lean manufacturing

Principles of Lean manufacturing is a set of guidelines for improving the manufacturing processes to eliminate waste, improve efficiency and effectiveness in production lines. It may be achieved by reducing lead time, improving quality, and increasing customer satisfaction. List of Principles of Lean manufacturing: Eliminate Waste Flow Build quality in Create a pull-based system Level

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What is a control plan? – Six Sigma in Manufacturing

A control plan is a document that fully describes the procedures required at each stage of the production process, such as quality checks or monitoring process parameters, measurement procedures, and inspections. This document is helpful in ensuring that the process outputs conform to pre-defined requirements. This method provides support for documenting the functional elements of quality control,

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What is Visual Management? – The Lean System Tools

Visual Management is a mechanism or management method, which can clarify at a glance, what problems are occurring on the site, it enables problem solving as well as appropriate countermeasures. This is directly aimed at creating production efficiency and reducing costs, simplifying the management business of managers and supervisors, and improving their efficiency and improving

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Single-minute exchange of die (SMED)

Single-minute exchange of die | Doing a kind of “readjustment” and “retooling” yourself can be an amazing adventure and creative act. The question is how to approach this. In comparison with the personal and home situation, where the timing of the “dismantling” is not so critical, in production, the rapid reconfiguration of equipment is tied

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TPM System [LTPM] – In view of Lean manufacturing

TPM System | The production of the manufacturing facility directly depends on the quality of the equipment, products, and production lines. In the event of a breakdown, the failure of any tool, the entire production cycle may be stopped, which will cause damage to the company. To prevent the above scenarios and ensure high efficiency

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Quality Circle: Quality Control Circle (QCC)

A quality circle or quality control circle is a group of workers who meet regularly at a fixed location to identify, analyze and find solutions to work-related problems arising in the workplace. There can probably be a minimum of three and a maximum of twelve members in this congregation. It is actually a management technique,

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