Statistical Process Control

Experimental design (Design of Experiments) | Example

Analysis, ISO 9001, Manufacturing, Process Management, Six Sigma, Statistical Process Control, Total Quality Management

Before an experiment can be conducted, the experimental design must be carefully planned to ensure that experimental objectives can be accomplished, assumptions required for hypotheses testing and data analysis are valid, randomization requirements are met, and the experiment is reproducible.  The experimental design refers to the specific manner in which the experiment will be set […]

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Value Stream Mapping Algorithm for Optimizing Production Flow

Analysis, ISO 9001, Manufacturing, Process Management, Quality Management, Root Cause Analysis, Six Sigma, Statistical Process Control, Total Quality Management, TS 16949

The Value Stream Mapping (VSM) Algorithm is a systematic and effective approach. It is useful for identifying, analyzing, improving, and optimizing the flow of production.     Value stream mapping is the most common method of identifying losses in the production flow of a particular product. It is mandatory when building a flow, aimed at

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A Fact-Finding Tools for Analyzing Quality Problems

Analysis, Failure Mode and Effects Analysis, ISO 9001, Manufacturing, Process Management, Quality Management, Statistical Process Control, Total Quality Management, TS 16949

Identifying and understanding quality problems can be a challenging task for any manufacturing sector, especially if it is complex or multifaceted. Quality problems can increase customer dissatisfaction, reduce productivity, and directly affect the revenue of the manufacturing unit. Hence, the problems must be detected as early as possible, which is better for manufacturing processes. Obviously,

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The impact of equipment downtime in manufacturing

Analysis, Cost Management, Failure Mode and Effects Analysis, ISO 9001, Maintenance, Overall Equipment Effectiveness, Process Management, Quality Management, Root Cause Analysis, Statistical Process Control, Total Productive Maintenance, Total Quality Management, TS 16949

Equipment downtime can reduce the productivity and efficiency of any manufacturing sector, as well as have a significant economic impact. Whenever equipment fails, there are delays in production, loss of revenue, and increased costs due to repairs and maintenance. As a result, the brand loses its reputation due to non-delivery on time, and price hikes.

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Statistical methods of analysis

Analysis, ISO 9001, Manufacturing, Process Management, Quality Management, Six Sigma, Statistical Process Control, Total Quality Management

At the end of the zero years, a new methodology spread in technical analysis, which did not depend so much on the subjective interpretation of trends, which is the key method of the traditional technique of analyzing graphs. These techniques, known as statistical or computer trading methods as well as filtering techniques, involve tracking non-subjective

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Reliability Calculator | Accurate Equipment Assessment

Analysis, Failure Mode and Effects Analysis, Maintenance, Overall Equipment Effectiveness, Process Management, Quality Management, Statistical Process Control, Total Productive Maintenance

Either you want to develop new products or wish to expand the production lines, for that it is very important to understand your available equipment can take a load of the extra processes? You need a more equipment that performs extra tasks? Or you can be reliable on present equipment? OK! But how to determine

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Use cynefin framework in crisis and uncertainty conditions

Analysis, Brainstorming, ISO 9001, Lean Management, Manufacturing, Process Management, Quality Management, Six Sigma, Statistical Process Control, Total Quality Management, TS 16949

In this modern era, the globalization of the economy not only affects the development of countries but also the internal processes. The new ventures remain in the behavior of every businessperson. It is natural that these changes have made it necessary to learn how to quickly respond to each challenge, from managers to junior employees.

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Measurement System Analysis as Analytical Tool

Analysis, ISO 9001, Lean Management, Manufacturing, Measurement System Analysis, Overall Equipment Effectiveness, Quality Management, Statistical Process Control, Total Quality Management, TS 16949

MSA is an analytical assessment system. Which is defined as an experimental and mathematical method of identifying and determining the components of variation in the measurement process. This can be done to validate the measurement system for use by evaluating the accuracy and stability of the system from process to production. This analysis process has

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What is a control plan? – Six Sigma in Manufacturing

Analysis, ISO 14001, ISO 18001, ISO 9001, Lean Management, Manufacturing, Process Management, Quality Management, Six Sigma, Statistical Process Control, Total Quality Management, TS 16949

A control plan is a document that fully describes the procedures required at each stage of the production process, such as quality checks or monitoring process parameters, measurement procedures, and inspections. This document is helpful in ensuring that the process outputs conform to pre-defined requirements. This method provides support for documenting the functional elements of quality control,

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Single-minute exchange of die (SMED)

Analysis, ISO 9001, Lean Management, Manufacturing, Process Management, Quality Management, Statistical Process Control, Total Quality Management, TS 16949

Single-minute exchange of die | Doing a kind of “readjustment” and “retooling” yourself can be an amazing adventure and creative act. The question is how to approach this. In comparison with the personal and home situation, where the timing of the “dismantling” is not so critical, in production, the rapid reconfiguration of equipment is tied

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