Process Optimization

Optimizing Value Stream Diagram: Avoiding Common Mistakes

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes.   Confusion about Product families   When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value […]

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What is a control plan? – Six Sigma in Manufacturing

A control plan is a document that fully describes the procedures required at each stage of the production process, such as quality checks or monitoring process parameters, measurement procedures, and inspections. This document is helpful in ensuring that the process outputs conform to pre-defined requirements. This method provides support for documenting the functional elements of quality control,

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Single-minute exchange of die (SMED)

Single-minute exchange of die | Doing a kind of “readjustment” and “retooling” yourself can be an amazing adventure and creative act. The question is how to approach this. In comparison with the personal and home situation, where the timing of the “dismantling” is not so critical, in production, the rapid reconfiguration of equipment is tied

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Design of Experiments (DOE)

Whenever we have to make an experimental design, two main issues are important to any business, one is to reduce the number of samples and to manage the costs systematically. Also, all the necessary information should be available in proper proportion. It requires an optimal design that ensures adequate sampling by minimizing the number of

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Kano Model – Analysis Tool

What is Kano Model? || Kano Model Process Flow table || Kano Model Analysis [ Basic (Most be required)] / [Performance (More is Better)] / [Delighters] || 5 Steps of Kano Model Process – How to Use Kano Model? ||     What is Kano Model?   Kano Model is systematic approach to prioritize customer requirements based on understanding customer needs and value

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Measurement System Analysis (MSA)

What is Measurement system analysis (MSA)?   Measurement system analysis(MSA): A process where statistical studies are being conducted to analyse the variation present in the results of each type of measuring and testing equipment system. Now day, every organization is understanding importance and widely used measurement system to quantify the variation which is only way

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SIPOC Diagram

What is SIPOC? || When to use SIPOC || How to use SIPOC || SIPOC Process Analysis || SIPOC Diagram Review || SIPOC Diagram Template     What is SIPOC?   SIPOC is process improvement tool used by process mapping for identify information of key elements in a table form.   The SIPOC combined word comes from first letter of contents chain, which an abbreviation

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7 Wastes of Lean Manufacturing | Seven Muda

7 Wastes of Lean Manufacturing | The market competition is one of the biggest challenges for any business. In modern business concepts, most of businesses are adopting various techniques and ideas to making lean the manufacturing process, to increase the profits by minimizing costs of processes. As we know, in the manufacturing processes – there

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