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Quality of products and Kaizen

One of the most important factors of growth Production efficiency is the improvement of the quality of products or a service provided. Improving the quality of products is regarded at present as a decisive condition for its competitiveness on domestic and foreign markets. Competitiveness of products in many respects determines the prestige of the country […]

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Analyzing the results of QMS self-assessment

Conducting a regular QMS self-assessment is, in my opinion, one of the most important tools for its continuous improvement!     Therefore, in our company it is this process that is given increased attention not only to the Quality Service, but also to the management and the personnel management department. It is best to show

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Optimizing Value Stream Diagram: Avoiding Common Mistakes

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes.   Confusion about Product families   When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value

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What is a control plan? – Six Sigma in Manufacturing

A control plan is a document that fully describes the procedures required at each stage of the production process, such as quality checks or monitoring process parameters, measurement procedures, and inspections. This document is helpful in ensuring that the process outputs conform to pre-defined requirements. This method provides support for documenting the functional elements of quality control,

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TPM System [LTPM] – In view of Lean manufacturing

TPM System | The production of the manufacturing facility directly depends on the quality of the equipment, products, and production lines. In the event of a breakdown, the failure of any tool, the entire production cycle may be stopped, which will cause damage to the company. To prevent the above scenarios and ensure high efficiency

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Design of Experiments (DOE)

Whenever we have to make an experimental design, two main issues are important to any business, one is to reduce the number of samples and to manage the costs systematically. Also, all the necessary information should be available in proper proportion. It requires an optimal design that ensures adequate sampling by minimizing the number of

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Kano Model – Analysis Tool

What is Kano Model? || Kano Model Process Flow table || Kano Model Analysis [ Basic (Most be required)] / [Performance (More is Better)] / [Delighters] || 5 Steps of Kano Model Process – How to Use Kano Model? ||     What is Kano Model?   Kano Model is systematic approach to prioritize customer requirements based on understanding customer needs and value

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Measurement System Analysis (MSA)

What is Measurement system analysis (MSA)?   Measurement system analysis(MSA): A process where statistical studies are being conducted to analyse the variation present in the results of each type of measuring and testing equipment system. Now day, every organization is understanding importance and widely used measurement system to quantify the variation which is only way

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7 Wastes of Lean Manufacturing | Seven Muda

7 Wastes of Lean Manufacturing | The market competition is one of the biggest challenges for any business. In modern business concepts, most of businesses are adopting various techniques and ideas to making lean the manufacturing process, to increase the profits by minimizing costs of processes. As we know, in the manufacturing processes – there

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What is Work Instruction?

In manufacturing, work instructions are documents that describe product manufacturing processes, the correct way to perform certain tasks or a specific activity. In particular, work instructions are applied to any task or specific process in a product manufacturing facility to ensure the quality and safe completion of the product. Any work instruction document, how to

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