Production cycle

Optimizing Value Stream Diagram: Avoiding Common Mistakes

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes.   Confusion about Product families   When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value […]

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16 Losses in TPM (Total Productive Maintenance)

16 Losses of TPM ( Total Productive maintenance) / Types of Wastes can reduce productivity and efficiency in production system. In the system productive maintenance of equipment with the participation of all personnel. (Total Productive Maintenance – TPM) specialists of the Japan Association of Manufacturing Japan Institute of Plant Maintenance (JIPM) allocate 16 Losses of

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Lean Thinking: Solving Problems in Production Logistics

In the modern world, we are witness to the changes that are happening in the economic formation. In the outgoing era, most of the manufacturing units are focused on mass production. But now it is time to shift to the modern era, focus on lean manufacturing. Now the time has been starting for lean thinking:

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What is a control plan? – Six Sigma in Manufacturing

A control plan is a document that fully describes the procedures required at each stage of the production process, such as quality checks or monitoring process parameters, measurement procedures, and inspections. This document is helpful in ensuring that the process outputs conform to pre-defined requirements. This method provides support for documenting the functional elements of quality control,

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Design of Experiments (DOE)

Whenever we have to make an experimental design, two main issues are important to any business, one is to reduce the number of samples and to manage the costs systematically. Also, all the necessary information should be available in proper proportion. It requires an optimal design that ensures adequate sampling by minimizing the number of

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Measurement System Analysis (MSA)

What is Measurement system analysis (MSA)?   Measurement system analysis(MSA): A process where statistical studies are being conducted to analyse the variation present in the results of each type of measuring and testing equipment system. Now day, every organization is understanding importance and widely used measurement system to quantify the variation which is only way

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Advanced Product Quality Planning (APQP)

What is APQP? || APQP Classification || Initial Risk Evaluation || Advanced Product Quality Planning (APQP) Phases || APQP 23 Elements   Since last 15 years, in manufacturing industry vast changes we can see due to awareness of system improvement, and focus on micro level management. A broader revolution of chain management impacts overall supplier chain, which makes compulsory to focus on weakness

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SIPOC Diagram

What is SIPOC? || When to use SIPOC || How to use SIPOC || SIPOC Process Analysis || SIPOC Diagram Review || SIPOC Diagram Template     What is SIPOC?   SIPOC is process improvement tool used by process mapping for identify information of key elements in a table form.   The SIPOC combined word comes from first letter of contents chain, which an abbreviation

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7 Wastes of Lean Manufacturing | Seven Muda

7 Wastes of Lean Manufacturing | The market competition is one of the biggest challenges for any business. In modern business concepts, most of businesses are adopting various techniques and ideas to making lean the manufacturing process, to increase the profits by minimizing costs of processes. As we know, in the manufacturing processes – there

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