FMEA Method

This method is used in the development and continuous improvement of products and processes. The FMEA method is a tool for quality management and achieving efficient production of competitive products. The purpose of the method is to improve the quality and ensure sustainable, efficient production of competitive products and processes by preventing the appearance of […]

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How to make Defect-free production process?

    The basis of defect-free production is the method of protection against errors, called Poka-Yoke. Poka-Yoke system Also Says “Mistake proof”. Main the idea is to stop the process as soon as a defect is discovered, determining the cause, and preventing the recurrence of the source of the defect. Therefore, no statistical sampling is

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What is Deming Cycle?

Comprehensive quality management system production is the application of statistical methods at all stages of production that contributes to economical production to the highest degree Products. The UCP, when it develops cyclically, goes through certain stages. The cycle is called the Deming cycle, and its implementation is called the turn cycle Deming cycle. The concept of a Deming cycle is

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How to Eliminate Wastes in Lean Manufacturing [Simplified]

Identification, causes, consequences, and elimination of wastes Wastes are unnecessary actions, processes, materials, time, or premises, not increasing the value of products and customer satisfaction. Lean production distinguishes seven types of wastes:  1. Overproduction wastes:   1. Production of products that are not needed, in excess Number. 2. Untimely production of products. Reasons occurrence of wastes caused

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The key idea of lean manufacturing?

In lean manufacturing, or lean approach, is:   1) a breakthrough approach to management and quality management, ensuring long-term competitiveness without significant investments. 2) the concept of production management, based on the reduction of production cycle time by eliminating losses. 3) it is a combination of philosophy, management, and production technologies, which involves the involvement

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What is 8D (Eight Disciplines)? – Problem Solving Process

Eight Disciplines ( 8D Method) – 8 Disciplines Process, which can be translated as the Eight-Step Process of Responding to a Quality Problem. This method aims to treat defects quickly and consistently and to prevent such problems by preventing them. It boosts customer satisfaction and, despite the possible high costs at first, reduces costs in

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Quality and Human requirements – Classic Philosophy

Modern Understanding the quality of products is based on the principle of the most complete fulfilment of requirements and wishes consumer. And this principle should be the basis of the project of any ware. The consumer of the product can be both an individual and collectives of people – enterprises, organisations, or society as a

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Hidden losses in processes

In any system, in all processes – from production and assembly to the hotel business, health, transportation and social services – there are hidden losses. Identifying and addressing these losses saves millions of dollars annually. organisations that regularly evaluate their activities according to lean standards Production. Hidden Losses fall into seven categories: Overproduction Defects and

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Principles of lean manufacturing (Logistics sector)

As a freshman, I first came across the term Principles of lean manufacturing. At seminars on the organization and management of production, we calculated production reserves, speed, and consumption rate, and made complex calculations. In addition, there was work experience at a production enterprise of the some type – in the most negative sense of

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