Quality Tools

A Fact-Finding Tools for Analyzing Quality Problems

Identifying and understanding quality problems can be a challenging task for any manufacturing sector, especially if it is complex or multifaceted. Quality problems can increase customer dissatisfaction, reduce productivity, and directly affect the revenue of the manufacturing unit. Hence, the problems must be detected as early as possible, which is better for manufacturing processes. Obviously, […]

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What are the phases of QFD?

The four phases of QFD (Quality Function Deployment) guide the entire cycle from product design to production, these four phases are: 1. House of Quality, 2. Technical Correlation, 3. Development, 4. Implementation. through which it is used to translate customer requirements into specific design and engineering characteristics. This method helps in transmitting product requirements from

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What is Visual Management? – The Lean System Tools

Visual Management is a mechanism or management method, which can clarify at a glance, what problems are occurring on the site, it enables problem solving as well as appropriate countermeasures. This is directly aimed at creating production efficiency and reducing costs, simplifying the management business of managers and supervisors, and improving their efficiency and improving

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Single-minute exchange of die (SMED)

Single-minute exchange of die | Doing a kind of “readjustment” and “retooling” yourself can be an amazing adventure and creative act. The question is how to approach this. In comparison with the personal and home situation, where the timing of the “dismantling” is not so critical, in production, the rapid reconfiguration of equipment is tied

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Quality Circle: Quality Control Circle (QCC)

A quality circle or quality control circle is a group of workers who meet regularly at a fixed location to identify, analyze and find solutions to work-related problems arising in the workplace. There can probably be a minimum of three and a maximum of twelve members in this congregation. It is actually a management technique,

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Critical to quality (CTQ)

Over the past few years, businesses have become conscious of increasing customer satisfaction and delivering quality products. Therefore, a lot of competition is being created in the market, so that it has become necessary for the businessmen to fully understand that the customer has paid more attention to the quality-critical characteristics to give complete satisfaction

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Design of Experiments (DOE)

Whenever we have to make an experimental design, two main issues are important to any business, one is to reduce the number of samples and to manage the costs systematically. Also, all the necessary information should be available in proper proportion. It requires an optimal design that ensures adequate sampling by minimizing the number of

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Kano Model – Analysis Tool

What is Kano Model? || Kano Model Process Flow table || Kano Model Analysis [ Basic (Most be required)] / [Performance (More is Better)] / [Delighters] || 5 Steps of Kano Model Process – How to Use Kano Model? ||     What is Kano Model?   Kano Model is systematic approach to prioritize customer requirements based on understanding customer needs and value

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SIPOC Diagram

What is SIPOC? || When to use SIPOC || How to use SIPOC || SIPOC Process Analysis || SIPOC Diagram Review || SIPOC Diagram Template     What is SIPOC?   SIPOC is process improvement tool used by process mapping for identify information of key elements in a table form.   The SIPOC combined word comes from first letter of contents chain, which an abbreviation

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Total Productive maintenance (TPM)

What is TPM? || Why Total Productive Maintenance (TPM)? || Total Productive maintenance (TPM) is broad thought || TPM System || Components of TPM (Total Productive maintenance) || 8 Pillars of TPM (Total Productive Maintenance) || How to implement Total Productive Maintenance (TPM) || Define Role & responsibility for TPM implementation || 12 Steps of TPM implementation || OEE (Overall Equipment Effectiveness)     What is TPM?   ” Total productive maintenance (TPM)

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