At some point in most any Lean philosophy journey, many kaizen teams get stuck and are unable to move forward. These challenges arise because as waste is eliminated from processes. New, previously unseen layers of inefficiency are discovered. At this point, a call is often made to a consultant or other internal expert asking ‘What […]
Identification, causes, consequences, and elimination of wastes Wastes are unnecessary actions, processes, materials, time, or premises, not increasing the value of products and customer satisfaction. Lean production distinguishes seven types of wastes: 1. Overproduction wastes: 1. Production of products that are not needed, in excess Number. 2. Untimely production of products. Reasons occurrence of wastes caused
How to Eliminate Wastes in Lean Manufacturing [Simplified] Read More »
Lean change management includes lean change canvas and iterative cycles for effective changes for organizational improvements. Since the beginning of the New Year, we love to plan for change. We write and compile lists, glue stickers with changes and improvements in work, in sports training and, sometimes, in everyday life and family environment. But,
Here are some facts that i try to explains as i feel about the – why lean manufacturing fails in enterprises, and what are the common reasons! Be suspicious of consultants who want to teach lean classes. Create Ohno or Ford… They risked their skin and their future. They thought and acted, at the expense
It is obvious that there may be some mistakes that can happen during implementation of lean on the production floor. The article tries to cover these kinds of mistakes that often occur during the implementation phase of lean manufacturing. To date, there are few manufacturing companies that do not know and do not
The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes. Confusion about Product families When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value
Optimizing Value Stream Diagram: Avoiding Common Mistakes Read More »
The Lean Journey is actually a continuous improvement process for eliminating waste, optimize manufacturing, and increase efficiency. Lean Journey in Manufacturing – where to begin. Almost everyone in manufacturing has heard about lean manufacturing. Most large corporations are in various stages of implementation. Many companies are currently applying the principles and building a lean
Lean Journey for Improvement | Lean Manufacturing Read More »
Lean management is a philosophy, but due to regular use in the business, it becomes a practice. It focuses on eliminating waste from production processes, which is to take the proper efforts as ultimately goal to add value to the customer. Implementation of lean manufacturing can be challenging job due to common pitfalls. Such as
Lean Six Sigma : For improve Efficiency Lean Manufacturing and Lean Six Sigma an Integrated Approach perform excellent. Over the past 15 years, the words Lean six sigma and lean manufacturing have become commonplace. May be often you hear, “we have already heard this or tried it, nothing new…” You ask in more detail
Lean Six Sigma: An Integrated Approach to Improve Efficiency Read More »
Principles of Lean manufacturing is a set of guidelines for improving the manufacturing processes to eliminate waste, improve efficiency and effectiveness in production lines. It may be achieved by reducing lead time, improving quality, and increasing customer satisfaction. List of Principles of Lean manufacturing: Eliminate Waste Flow Build quality in Create a pull-based system Level
