Lean Production

What is Visual Management? – The Lean System Tools

Visual Management is a mechanism or management method, which can clarify at a glance, what problems are occurring on the site, it enables problem solving as well as appropriate countermeasures. This is directly aimed at creating production efficiency and reducing costs, simplifying the management business of managers and supervisors, and improving their efficiency and improving […]

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Single-minute exchange of die (SMED)

Single-minute exchange of die | Doing a kind of “readjustment” and “retooling” yourself can be an amazing adventure and creative act. The question is how to approach this. In comparison with the personal and home situation, where the timing of the “dismantling” is not so critical, in production, the rapid reconfiguration of equipment is tied

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TPM System [LTPM] – In view of Lean manufacturing

TPM System | The production of the manufacturing facility directly depends on the quality of the equipment, products, and production lines. In the event of a breakdown, the failure of any tool, the entire production cycle may be stopped, which will cause damage to the company. To prevent the above scenarios and ensure high efficiency

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What is Six Sigma?

Six Sigma is actually a set of statistical techniques and tools for process improvement, which is a system implemented with the aim of reducing the possibility of defects and improving processes. That group of statistical techniques and tools – 6 is an abbreviation for standard deviations. Mathematically a Six Sigma process means 2 defects per billion opportunities.

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Principles for Sustainable Innovation in Manufacturing

Sustainable Innovation | To stabilize in today’s global market is very difficult for any organization, where being very huge competition. For the growth and success of any business may need some extra efforts. Innovation is one of the ways that helps any business to stand in the market to sale their products with profitability. There

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What is Lean Manufacturing? | It is Mindset

Lean manufacturing, or lean production, is a methodology that is a systematic way to reduce waste within production systems without sacrificing productivity. Lean manufacturing actually builds upon a system of eliminating waste within the manufacturing system. It considers the waste generated from uneven workloads, and overburden, and then minimizes them to increase value and reduce

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Increasing Enterprise Value and Improving Organizational Culture

 Increasing the value of the enterprise while simultaneously honouring the social responsibility of the enterprise. : Successful executives are highly focused on one fundamental goal Increasing the value of the enterprise typically involves three steps shown in below image. First, executives determine a strategy that will increase the value of the enterprise. Secondly, they identify

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How to improve productivity and efficiency using lean six sigma

Lean Six Sigma = Lean + 6 Sigma | Most of the businesses are expecting to improve operational efficiency, that will trigger an improvement in the quality of the product, and while reducing overall costs. But the question is how to improve operational efficiency? There are actually two approaches to improving operational efficiency, the first

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Poka Yoke (Fool-Proofing)

Poka-yoke in Japanese means ‘Mistake-proof’. A poka-yoke refers to any type of mechanism in Lean manufacture which helps an equipment operator to avoid (yokeru) mistakes (poka). Poka-yoke eliminates product defects through prevention, correction, or spotting human errors as and when they occur. Shiego Shingo adopted this concept and made it a part of the production

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